Common problems guide

The most common Worcester Bosch Greenstar Utility 18/25 problems

The faults most likely to send a Worcester Bosch Greenstar Utility 18/25 into lockout — with plain-English causes, what to check first, estimated repair costs and whether you need a Gas Safe engineer.

This model is discontinued. Parts can be harder to source and expensive. If repair costs are mounting, a new A-rated boiler may be the smarter choice.
19 documented codes
6 most common
3 DIY-safe checks
3 engineer needed

The 6 most common faults

01
79 High DIY-safe

Your boiler has lost its electrical supply and won't turn on, meaning it cannot provide any heating or hot water.

Why it happens: This fault occurs when the electrical circuit feeding the boiler is interrupted, meaning the control system has no power to operate. The most common reasons are a blown fuse in the external wall switch, a tripped circuit breaker in your fuse box, or a failure of the internal components that manage electricity within the boiler itself.

What to try first

Check if other appliances in the house have powerInspect your home's main fuse box (consumer unit) for any tripped switchesCheck the fused spur switch near the boiler to ensure it hasn't been turned off or the fuse hasn't blown

Est. cost
£80-250
Parts
External fuse, Internal boiler fuse, Printed Circuit Board (PCB)
Full guide for 79
02
C6 High DIY-safe

Your boiler has stopped working because the fan cannot properly push exhaust fumes out or pull fresh air in through the flue pipe.

Why it happens: This fault occurs when the boiler's internal safety sensors detect that the fan is not moving air through the system at the required speed. The most common reasons are a physical blockage in the flue pipe outside, a build-up of debris within the fan itself, or a failure in the electronic sensor that monitors air pressure.

What to try first

Check the external flue pipe for obvious visual obstructions like bird nests, leaves, or debrisEnsure the external flue terminal is not covered by garden furniture or building materialsGently clear any visible snow or ice buildup from the flue outlet

Est. cost
£100-£350
Parts
Fan assembly, Air pressure switch, Venting seals
Full guide for C6
03
Boiler overheat thermostat High DIY-safe

Your boiler has become too hot and has automatically shut itself down to prevent damage or safety issues.

Why it happens: This fault occurs when the water inside the boiler reaches an unsafe temperature, triggering a safety switch to cut the power. The most common reasons include a failing pump that isn't moving water away quickly enough or a buildup of limescale and sludge that restricts flow through the heat exchanger.

What to try first

Wait at least 30 minutes for the boiler to cool down completely.Locate the reset button (usually behind the small circular flap or on the main control panel).Press and hold the reset button for five seconds to see if the boiler restarts.Check that your radiator valves are open and your system pressure is between 1 and 1.5 bar.

Est. cost
£100-280
Parts
Overheat Thermostat, Circulation Pump, Primary Heat Exchanger
Full guide for Boiler overheat thermostat
04
BC High Engineer

Your boiler has shut down because it is not burning fuel efficiently or safely, which is usually caused by a faulty internal sensor or an incorrect gas mixture.

Why it happens: This fault occurs when the boiler's internal monitoring system detects that the flame is not burning at the correct intensity or stability required for safe operation. The most common reason is that the sensing electrodes have become worn or dirty, preventing the boiler from 'seeing' the flame even if it is lit. It can also be triggered if the gas valve is not delivering the precise amount of fuel needed for clean combustion.

Est. cost
£120-£350
Parts
Ionization electrode, Gas valve, Flame sensing lead
Full guide for BC
05
73 High Engineer

Your boiler's internal pump or motor is not receiving power or has stopped working, meaning it cannot circulate heat through your system.

Why it happens: This fault occurs when the boiler's internal pump fails to move water, which prevents heat from leaving the unit and reaching your radiators. The most common reasons are a physical blockage or mechanical failure within the pump motor itself, or a communication issue where the main control board is unable to send electricity to the pump.

Est. cost
£180-£450
Parts
Circulating Pump, Internal Wiring Harness, Control Board
Full guide for 73
06
74 High Engineer

Your boiler's internal computer has encountered an error and is unable to communicate properly with the rest of the system.

Why it happens: This fault occurs when the boiler's main control board experiences an internal electronic failure or a loss of data. It is often caused by a component failure on the circuit board itself or a loose connection in the internal wiring preventing the computer from sending instructions to the burner. In some cases, an external power surge or moisture ingress can also damage the sensitive electronics inside.

Est. cost
£250-500
Parts
Main PCB (Printed Circuit Board), Wiring harness
Full guide for 74

on the Worcester Bosch Greenstar Utility 18/25

External fuseInternal boiler fusePrinted Circuit Board (PCB)Fan assemblyAir pressure switchVenting seals

Based on parts cited in our fault code database. Your engineer will confirm what's actually needed after diagnosis.

Call a Gas Safe engineer if…

  • You can smell gas or see signs of a leak
  • The Worcester Bosch shows an Emergency or High severity code
  • The boiler keeps locking out after repeated resets
  • You've tried the DIY checks and the fault hasn't cleared
  • There's visible water leaking from the boiler
  • The flame is yellow or orange instead of blue
See the full 19-code list for the Worcester Bosch Greenstar Utility 18/25